Tsarin samar da kusoshi na bushewa

A cikin samar dabushewar kusoshi, Wajibi ne a bi ta matakai da yawa, ciki har da shirye-shiryen kayan aiki, taken sanyi da zaren mirgina, pre-jiyya, magani mai zafi, quenching jiyya, jiyya na tempering, galvanizing da marufi, da dai sauransu.

1. Shirye-shiryen kayan aiki

Babban albarkatun kasa don kusoshi bushewa shine wayar karfe. Lokacin kera kusoshi busassun bango, wayar karfe tana buƙatar fara ciyar da ita cikin injin don sarrafawa, ja shi zuwa tsayin da ya dace don sarrafawa da masana'anta na gaba. Ana yin waya ta ƙarfe yawanci ta hanyar mirgina, shimfiɗawa ko simintin gyare-gyare da sauran hanyoyin, nau'ikan nau'ikan waya na ƙarfe suna da nau'ikan sinadarai daban-daban da kaddarorin jiki, bisa ga ƙayyadaddun ƙayyadaddun da ake buƙata da buƙatun kusoshi bushewa don zaɓar kayan waya na ƙarfe daban-daban.

2. Karfe waya pre-jiyya.

Don cire saman mai da tsatsa. Magani gabaɗaya ya haɗa da pickling da galvanizingmatakai biyu. Pickling zai iya cire oxide Layer da datti a saman saman karfen waya, yayin da galvanizing zai iya ƙara lalata juriya na karfe waya da kuma tsawaita rayuwar bushewar kusoshi.

3.Cold head and rolling

Za a ciyar da wayar karfen da aka riga aka yi wa magani a cikin injin kan sanyi don kafawa. Tushen sanyi tsari ne na gyare-gyaren da ake yi a cikin ɗaki don canza siffar waya ta aikin sanyi. A cikin na'ura mai sanyi, waya ta ratsa ta cikin nau'i-nau'i, ta canza siffarta ta hanyar matsa lamba da tasiri, don zama ainihin nau'i na ƙusa bushe.

4. Pre-maganin bushewar kusoshi.

An share kusoshi bushewar bangon da aka samar da farko don tabbatar da cewa saman ba shi da ƙazanta da mai.

5. Maganin zafi

Saka ƙusoshi a cikin tanderun wuta don dumama magani. Ya kamata a daidaita zafin jiki na dumama bisa ga kayan aiki da yanayin aiki na ƙusoshi, yawanci 800 ^ 900 C. Lokacin zafi ya dogara da girman da kayan ƙusoshi, yawanci 15 ~ 30 minti.

6. Quenching

Zafafan kusoshi busassun bango suna nitsewa cikin hanzari a cikin matsakaicin sanyaya, yawanci ruwa ko mai. Bayan quenching, taurin saman ƙusoshi na busassun bango yana ƙaruwa sosai, amma a lokaci guda matsaloli kamar ƙara yawan damuwa na ciki da raguwa suna faruwa. Saboda haka, ana buƙatar magani mai zafi bayan quenching.

7. Maganin zafin rai

Saka kusoshi bushewar bangon da aka kashe a cikin tanderun zafin jiki don maganin dumama, yawan zafin jiki shine 150 ^ 250C, lokaci 1 ^ ~ 2 hours. Tempering yana sa damuwa na ciki na kusoshi bushewa za a iya saki, amma kuma yana iya inganta ƙarfinsa da juriya.

8. Galvanizing

Sanya kusoshi bushewa a cikin kayan aiki, ta yadda hagu da dama na girgiza, bushewar bangon kusoshi don tallatawa, sannan tsomasa, ruwan tukwane mai dumama zuwa 500-600.℃; lokacin zama na 10-20s;

9. Marufi

An tattara kusoshi bushewa. Yawancin kusoshi ana sanya su a cikin jaka, sannan a buga buhunan da tambari ta yadda za a iya gane farcen a lokacin sayarwa ta fuskar girma, yawa da sauran bayanai na musamman. Marufi na busassun kusoshi kuma za a iya keɓancewa don biyan buƙatun abokin ciniki.